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Name: Rube Goldberg
Tel: +86-13697458841
E-mail: sales@aldpcb.com
Add: No.67 Chun Hui Si Street Luogang District,Guangzhou City,Guangdong Province,China

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PCB Process

 

Six Surface Finishes of PCB

 

The PCB surface finish can be either organic or metallic in nature. At present, the environmental problems involved in the PCB production process are particularly prominent. As the environmental protection calls are getting higher and higher, the surface treatment process of PCBs will definitely change in the future. Comparing several types and all available options can quickly demonstrate the relative benefits or drawbacks. Below is a brief summary of the most common finishes.

 

HASL - Tin/Lead hot air solder level

Lifetime(month)

12

Process complexity

High

Cost

Medium

Process temperature(℃)

250

Thickness(um)

1-40

Advantages

1.Excellent solderability

2.Inexpensive / Low cost

3.Allows large processing window

4.Long industry experience / well known finish

5.Multiple thermal excursions

Disadvantages

1.Difference in thickness / topography between large and small pads

2.Not suited for < 20mil pitch SMD & BGA

3.Bridging on fine pitch

4.Not ideal for HDI products

LF HASL - Lead Free hot air solder level

Lifetime(month)

12

Process complexity

High

Cost

High

Process temperature(℃)

260-270

Thickness(um)

1-40

Advantages

1.Excellent solderability

2.Relatively inexpensive

3.Allows large processing window

4.Multiple thermal excursions

Disadvantages

1.Difference in thickness / topography between large and small pads - but to a lesser degree than SnPb

2.High processing temperature - 260-270 degrees C

3.Not suited for < 20mil pitch SMD & BGA

4.Bridging on fine pitch

5.Not ideal for HDI products

ENIG - Immersion gold / Electroless Nickel Immersion Gold

Lifetime(month)

12

Process complexity

High

Cost

High

Process temperature(℃)

80

Thickness(um)

3 - 6 Nickel, 0.05 - 0.125 Gold

Advantages

1.Immersion finish = excellent flatness

2.Good for fine pitch / BGA / smaller components

3.Tried and tested process

4.Wire bondable

Disadvantages

1.Expensive finish

2.Black pad concerns on BGA

3.Can be aggressive to soldermask - larger soldermask dam preferred

4.Avoid soldermask defined BGA's

5.Should not plug holes on one side only

Immersion Sn - Immersion Tin

Lifetime(month)

6

Process complexity

Medium

Cost

Medium

Process temperature(℃)

50

Thickness(um)

≥ 1.0

Advantages

1.Immersion finish = excellent flatness

2.Good for fine pitch / BGA / smaller components

3.Mid range cost for lead free finish

4.Press fit suitable finish

5.Good solderability

Disadvantages

1.Very sensitive to handling - gloves must be used

2.Tin whisker concerns

3.Aggressive to soldermask - soldermask dam shall be ≥ 5 mil

4.Baking prior to use can have a negative effect

5.Not recommended to use peelable masks

6.Should not plug holes on one side only

Immersion Ag - Immersion Silver

Lifetime(month)

6

Process complexity

Medium

Cost

Medium

Process temperature(℃)

70

Thickness(um)

0.12 - 0.40

Advantages

1.Immersion finish = excellent flatness

2.Good for fine pitch / BGA / smaller components

3.Mid range cost for lead free finish

4.Can be reworked

Disadvantages

1.Very sensitive to handling / tarnishing / cosmetic concerns - gloves must be used

2.Special packaging required - if packaged opened and not all boards used, it must be resealed quickly

3.Short operating window between assembly stages

4.Not recommended to use peelable masks

5.Should not plug holes from one side only

6.Reduced supply chain options to support this finish

OSP - Organic Solderability Preservative

Lifetime(month)

6

Process complexity

Low

Cost

Low

Process temperature(℃)

40

Thickness(um)

0.20-0.65

Advantages

1.Excellent flatness

2.Good for fine pitch / BGA / smaller components

3.Inexpensive / Low cost

4.Can be reworked

5.Clean, environmentally friendly process

Disadvantages

1.Very sensitive to handling - gloves must be used and scratches avoided

2.Short operating window between assembly stages

3.Limited thermal cycles so not preferred for multiple soldering processes (>2/3)

4.Limited shelf life - not ideal for specific freight modes and long stock holding

5.Very difficult to inspect

6.Cleaning misprinted solderpaste can have a negative effect on the OSP coating

7.Baking prior to use can have a negative effect

         

 

Finding further or more detailed information, please contact: jessica@aldpcb.com,  eng@aldpcb.com, and we will be more than happy to answer any of your questions.